Feb 26,2024
Intelligent Manufacture with Ingenuity, Escort the Kitchen and Bath Production Line Logistics Automation Upgrade
In recent years, the state has vigorously promoted the "Made in China 2025 strategy". Under the guidance of the "Digital China" strategy, the domestic manufacturing industry is ushering in another wave of industrial transformation. With the deep integration of a new generation of digital information technology and industry, scientific and technological innovation has set a powerful "engine" for the manufacturing industry to step on the high-quality development fast track, and together with intelligent manufacturing, it constitutes one body two wings of industrial enterprise reform.
From manufacture to “Intelligent manufacture”, it’s a chance even a challenge
With the rapid expansion of the intelligent product market, embracing "intelligent manufacturing" has become a natural choice for more and more industrial manufacturing enterprises. However, the factory manufacturing and transportation business is more and more frequent, whether it is production capacity or accuracy, the traditional manual production mode and management methods have been unable to meet the actual needs of customers, and many logistics pain points on the production line need to be opened up.
Based on this, a domestic smart kitchen and bath industry benchmarking enterprise decides to build an area of 150 acres of new smart lighthouse factory, through the combination of production equipment, logistics equipment and information technology, fully realizes the whole process of R&D design, production operation, testing and monitoring, warehousing and logistics automation and information management, achieves human-machine production digital synergy effect. In the future, this factory, as one of the world's advanced digital smart lighthouse factories, with an annual capacity of 4.5 million sets, will carry this enterprise's "Zero Carbon" development goal in the next 10 years.
As the intelligent logistics core equipment and system solution provider trusted by global customers, Damon cooperates with the enterprise to build a 4.0 smart factory, and participates in the overall planning and design of the material flow scenario, involving the production process of injection molding parts warehousing, tail pallet/empty carton returning to warehouse, empty carton ex-warehousing supply, core components/purchased parts in-warehousing, and inventory operations.
Behind the smart factory, efficiency is the key
At present, the project has been officially put into operation, walking into the empty workshop, the production line is running at high speed; The device status indicator and quality detection light blink one after another. Cartons of parts are transferred to the assembly workshop through the conveying line in an orderly manner, and the AGV cart is free to shuttle fully loaded materials... Behind the efficient operation of factory production, Damon has given full play to the advantages of logistics solutions in the intelligent manufacturing industry, and its stable and reliable intelligent conveying system has taken on the transport function of parts connecting the intelligent warehouse and the workshop production line, which has helped the intelligent factory to achieve material pull-production, makes the comprehensive operation efficiency of the new factory significantly improved.
-i-G5 Conveying line body handle capacity up to 800 cartons per hour
-Continuous lifter has an operating efficiency of 800 cartons per hour
-The operating efficiency of reciprocating lifter meets 180 cartons per hour
-Material conveying efficiency improved by 45%
-Production efficiency improved by 67%
Intelligent logistics, enables components and parts to "run"
i-G5 modular intelligent conveying platform with quiet high-speed, easy maintenance, flexibility, energy saving and environmental protection, industrial beauty and other characteristics, becomes the high quality choice of manufacturing enterprises production line material large flow transfer For the i-G5 conveying line at high altitudes, Damon adopts the gantry + corner protector design, and side protective mesh, installs bottom cover at the logistics channel to ensure that AGV passes smoothly and guarantee the safe transportation of materials.
Damon i-G5 conveying line body is seamlessly connected to production line AGV, forms intelligent manufacturing unmanned flexible handling solution, achieves fully automated parts and finished materials in and out of the warehouse, shortens labor turnaround time, eliminates worthless operations, downsizes labor, reduces labor costs. At the same time, Damon introduces WMS warehouse management system, through the information interconnection between the production line and intelligent three-dimensional warehouse to achieve material the whole process material not fall intelligent logistics control.
In addition, Damon also provides its own self-developed vertical conveying system, reciprocating lifter and continuous lifter have high safety factors, and are both equipped with emergency stop and overload alarm device, while equipped with speeding anti-fall system and anti-lifting to top/bottom device, which have a powerful emergency deceleration function. All equipment lifting and positioning accuracy are high, vertical lifting speed is up to 4m/s, lifting acceleration is 6m/s2, co-operate with the intelligent warehouse, achieving that materials can be efficiently accessed across floors.
In the future, Damon will continue to rise abruptly based on its accumulated strength in the intelligent manufacturing track, driven by customer needs, commit to creating highly efficient and stable intelligent logistics products and system solutions, with professional engineering and technical capabilities and rich project implementation experience to provide high-quality intelligent logistics supporting services for the manufacturing industry, and empower the industrial enterprise’s intelligent manufacturing transformation, assist global customers to enhance the core competitiveness of factory logistics
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